Best Industrial Automation Solution Providers in India

With the rise of industrial automation, manufacturing companies are becoming more efficient in their operations and ensuring their products are of a high quality consistently. Selecting the appropriate industrial automation provider when going through the digital transformation process can help companies implement modern production processes, reduce downtime, and create a more efficient manufacturing process.

What Do Industrial Automation Solution Providers Do?

Industrial automation solution providers enable manufacturers’ production process to be automated and connected to the equipment and improve operational control. With the development of industrial automation technologies, these providers are posing the ways of changing the whole manufacturing system with the help of achievements in enhancing product quality and reducing workloads.

These companies provide the following services:

• Monitoring and control of real-time PLC, HMI, and SCADA systems. This is done to help production processes.
• Automating the repeated phases of production, such as assembly, welding, packing, etc.
• Controlling pressure, temperature, speed, and flow for stable production.
• Linking all equipment using the Internet for data collection in real-time and performance monitoring.
• Detecting the fault in products, checking dimensions, and increasing the efficiency of quality control.
• Connecting new and existing equipment, testing the working of automated systems, and ensuring the efficient functioning of systems – system integration and maintenance.

One can say that many successful institutions of industrial automation are performing such tasks of implementing their technologies into production to meet specific production requirements.

Best Industrial Automation Solution Providers in India

There are a number of companies in India that are providing automation technologies to the modern manufacturing industries. Others may specialize in robotics or machine control, and others in process automation and system integration. The best industrial automation solution providers can assist manufacturers in selecting the technology that is suitable to their production requirements, existing machinery and business objectives.

• Siemens

Siemens presents diverse solutions in the field of factory automation and digital manufacturing. It provides SIMATIC PLCs, HMI devices, industrial drives, and software including TIA Portal.

Industries served: automotive, electronics, food industry, medicine production, and general manufacturing processes.

Main characteristics: connected manufacturing, digitalization, and combined control.

Ideal for: for companies automating production processes and connecting multiple machines through one control unit.

Siemens is a good choice for companies undertaking extensive automation initiatives. Its technologies are applicable to single machines as well as large production plants.

• ABB

ABB offers industrial robotics, motion control and process automation solutions. Its solutions enable manufacturers to automate repetitive tasks. This helps to enhance the consistency of production.

Industrial robots, drives, process control and electrical automation are core solutions that are used in the industry.

Industries served: Automotive, metals, energy, utilities and manufacturing.

Key Capabilities: Robotic Automation, Process Monitoring and Integrated Control Systems.

Ideal for: Automation upgrades in plant or new robotic production cells for businesses.

ABB provides digital solutions for equipment performance monitoring as well. These technologies can help manufacturers boost productivity and limit downtime which can be caused by unforeseen circumstances.

• Schneider Electric

Schneider Electric is an automation and energy management solutions provider for industrial sites. It also offers a portfolio of solutions designed to facilitate connected operations and machine control known as EcoStruxure.

Core solutions: PLCs, HMIs, motion control, industrial software and monitoring systems.

Industries served: Manufacturing; Packaging; Water treatment; Infrastructure; Energy intensive industries.

Main competencies: machine automation, systems of industrial connectivity and monitoring remotely.

Ideal for: Upgrading equipment and machinery, upgrading control panels or integrating equipment with systems in production lines.

• Rockwell Automation

Rockwell Automation manufactures hardware and software for industrial control.

Industries served: PLCs, industrial software, process control and connected-factory systems.

Industries served: Automotive, Life sciences, Food and Beverage, General manufacturing.

Main skills: Plant-level monitoring, Analysis and control of production data, Integration of production control systems.

Ideal for: Manufacturers that want to implement connected production systems or improve their current Rockwell-based production systems.

The business additionally provides technology solutions to trace equipment performance. These tools can facilitate the process of recognizing production problems and better planning of operations.

• Honeywell

Honeywell offers industrial control systems, process automation and engineering services. It also provides its Experion platform to enable operators to monitor and manage complex industrial processes.

Core solutions: Distributed control systems, sensing technologies, process monitoring and industrial software.

Industries served: Oil and gas, chemicals, pharmaceuticals, manufacturing and infrastructure.

Ideal for: Plants requiring consistent process control or existing automation needs that must be improved.

Honeywell is a special consideration for facilities that have complex operating needs. Its solutions allow teams to control processes and ensure they will run under the same conditions.

• Emerson

Emerson is a leader in industrial process automation and measurement technologies. It has a DeltaV platform that aids process control, monitoring and plant operations.

Core solutions include Distributed control systems, Safety systems, Instrumentation & Process Analytics.

Industries served: Chemicals, life sciences, energy, oil and gas, metals.

Key capabilities: Process optimisation, measurement and integrated plant control.

Ideal For– Process industries where accurate control and reliable monitoring is needed.

Emerson’s technology assists the operator to monitor production conditions and detect potential problems. These are useful when process stability and product consistency are critical for the plants.

• FANUC India

FANUC India specializes in industrial robotics and CNC controls, as well as factory automation. Its products are suitable for automated machining, assembly and material handling.

Core solutions: Industrial robot, CNC system, Robotic welding and machine-tending solutions.

Industries served: Automotive, Aerospace, Electronics, Metal Fabrication and Consumer Goods.

Major capabilities: Robotic cells, accuracy manufacturing and automatic materials handling.

Ideal for: Manufacturers wanting to automate repetitive tasks, or increase machining accuracy.

For factories that wish to boost production speed, FANUC is an applicable solution. It is also able to manage the manual handling using its robotics and CNC technologies.

• Yokogawa India

Yokogawa offers specialized services in the fields of control processes and measurement and instrumentation in the industrial domain. It has introduced the CENTUM distributed control system which plays a vital part in the control of such processes.

Facility solutions consist of control systems, instruments in measuring field, safety systems and facility surveillance.

The sector of operations consists of oil and gas production, production of chemicals, pharmaceuticals and power. Capabilities of the company include monitoring of processes, use of instrumentation and safety integrations.

Ideal for- Facilities are in need of control process systems either modern or obsolete.

Best Industrial Automation Solution Providers in India

India’s industrial automation market includes global technology companies and specialist engineering firms. The companies below were selected based on their documented automation capabilities, Indian operations or support presence, and relevance to manufacturing. 

Siemens: Application documented by Siemens at MG Motor India. The paper describes the use of MindSphere and Plant Simulation for analyzing paint-shop performance for the project. Siemens promises a 15% increase in paint-shop throughput. Additionally, it has implemented Industrial Edge in its operations with Indofen Furnaces, showcasing how it can provide real-time process insights in the aluminium recycling and foundry sector. 

Satia Industries, a Schneider Electric customer, leverages EcoStruxure Plant Motor Management with integrated drives to enhance uptime and monitoring. According to Schneider, the operational costs dropped by 15%. One other application at Aavin Dairy was for enhancing the milk-processing reliability and adding processing capacity, both with the help of EcoStruxure Process Expert. 

Rockwell Automation: under the brand name of NBC Bearings, which is a part of its National Engineering Industries division, used FactoryTalk InnovationSuite and other Rockwell Automation industrial software to tie over 300 machines together in its Jaipur plant. The project enhanced the real-time visibility and facilitated data-driven maintenance and production decisions.

Yokogawa India: Yokogawa is a publisher of industrial references related to Process Optimisation, Plant Operations and Digital Transformation. Applications are illustrated in its reference library in the official website. 

Types of Industrial Automation Companies

Depending on the level of their expertise and the size of the project, industrial automation support companies can provide various services. Manufacturers need to know these categories to make a suitable choice of the partner.

Industrial Automation Equipment Manufacturers (OEMs): They are the companies that produce PLCs, sensors, controllers, drives and other types of automation equipment. They are ideal for companies requiring certain hardware or standardised machine solutions.

Industrial Automation System Integrators: They integrate machines, software and control systems into a functioning system. They are suitable for retrofitting in old factories or for mixing equipment from various factories.

Robotics and Machine Automation Specialists: These specialists specialize in robotic arms, assembly lines, welding, packaging and material handling. They are good for repetitive or precision work.

Process Automation Companies: They automate processes that evolve over time, employing control systems and instrumentation. These services are frequently required for chemical, pharmaceutical and energy plants.

Turnkey Industrial Automation Solution Providers: They take care of all the projects, from the design phase, equipment selection all the way to installation, commissioning and handing over. They are suitable for manufacturers who are looking for end-to-end solutions.

How to Choose the Right Industrial Automation Solution Provider

When selecting an automation partner, price isn’t the only factor to consider. Technical skills and project experience and long-term support should be evaluated before manufacturers decide on a product. Choosing integration well can minimise problems with integration and prevent additional delays.

Experience with PLCs and SCADA, experience with robotics, if desired. Be sure the proposed systems will integrate with the current setup.

Experience in industry: Request case studies and references of projects in their industry. Various sectors have varying production and safety standards.

Customisation and engineering: Select a provider who can modify solutions to processes other than standard packages.

Current system integration: Ensure the new equipment is compatible with the existing machinery and control systems.

Timelines and commissioning: Ask for project timelines and project milestones including testing and hand over requirements.

Scalability: Make sure the solution can accommodate future production lines, machines or capacity increases.

Training and after-sales service: See the operator training, availability of spare parts, maintenance plans and technical support.

Industrial Automation Solutions for Various Industries

The industrial sector has distinct automation requirements. Some sectors employ fast robots while others need precise process controls. Accurate quality control is vital for some industries and the ideal solution depends on production processes, safety protocols and target goals.

Different automations have been employed within the automobile and automobile parts sectors. For example, welding, painting and assembly processes are performed by robots. Machine vision technologies help with inspecting parts. Numerous companies like ABB and FANUC offer solutions in the field of robotics while integrated factory automation is provided by Siemens.

Pharmaceuticals and Life Sciences industries need solutions that ensure process control and batch management. The suppliers that offer appropriate manufacturing technologies include Emerson, Siemens and Rockwell Automation.

Processes in the food and beverages are automated in order to ensure the consistency of the product. These processes include filling, packing, temperature control and cleaning. The automation and control solutions provided by Schneider Electric and Siemens enable these processes.

Chemical and process industries require process control systems, instrumentation and industrial safety systems. Honeywell, Emerson and Yokogawa provide appropriate technologies to the industries’ most complicated processes.

Frequently Asked Questions 

• Who are the major providers of industrial automation solutions in India?

The choice of the best provider depends on the companies and type of technologies required, the branch of industry and sizes of the project. The assessment of the supplier should be based on analysis of its potential as far as technical capabilities, integration skills, support locally and experience with the projects similar to that of the manufacturer’s project in question.

• What is offered by industrial automation companies?

The automation companies offer PLC, SCADA and HMI, robotics, process control, instrumentation, IoT, machine vision and system integration. In addition, some companies are capable of offering installation, commissioning, maintenance and training.

• What is the difference between an automation OEM and system integrator?

An Original Equipment Manufacturer develops or products automation equipment. A system integrator is the one who integrates hardware and software into a common system. Some companies offer both capabilities.

• How much does an industrial automation solution cost?

Expenses vary based on a project’s intricacy, apparatus requirements, licensing for programs, as well as needs for individual production systems and installation. Costs incurred during commissioning, training, and support also help to determine costs. Manufacturers must receive thorough estimates that take into account their own needs.

• What criteria should I use to select an automation company for my factory?

Check the level of technical acumen, some experience in the field, ability to make any adjustments, and whether the new technology will blend with the existing equipment. It’s also important to check customers’ testimonials, time frames for commissioning, and after-sales support.